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Products
Process Heating > Small Industrial Boilers
1) Oil/Gas/LPG fired Four pass Design
Design
UNITHERM’S Small Industrial Boilers are conforming to the latest standards as laid down in the Indian Boiler regulations. The Unitherm fully automatic Small Industrial Boilers comprise of machine wound, specially designed concentric helical coils placed inside a sturdy M.S. double jacketed shell. The system comprises of three distinct passes of the flue gases in the Boiler & the non-pressurised heat recovery unit with heat optimiser constitutes the fourth pass, maximizing the efficiency.
Design available in all the fuel options & also with dual fuel Burner with a simple changeover switch.Highly efficient indigenous as well as imported Burner options available.

A special, anti drip design, high efficiency, imported burner of Riello (Italy) make with low noise blower and fuel oil pump ensure almost smokeless and silent operation and reduces the downtime and maintenance problems greatly. Due to it's unique design & efficient mixing of air & fuel, the combustion efficiency & hence the efficiency of the Boiler is also increased. The connected load is also much lower compared to any indigenous burner resulting in sizeable power savings.
The generously designed inner combustion chamber ensures large furnace volume and hence less heat load per unit volume, thereby increasing the life of the coil. The Safety controls and instrumentation provided ensure completely safe operation and provide Audio Visual alarm and cuts off the ignition system is case of abnormal operating conditions.

Salient  Features:

  • Conforming to Small Industrial Boiler Regulations of IBR
  • Substantially Lower Investment, compared to I.B.R. Boilers
  • Instant steaming- full pressure of 12 Kg/Cm2 in less than five minutes.
  • Four pass design with High efficiency, lower fuel costs.
  • Non Pressurised Hot water pre-heater provided to minimize the flue gas losses.
  • Sturdy construction, Long Life.
  • Higher heating surface ensures complete conversion of heat produced.
  • Large Furnace volume to ensure complete combustion of fuel fired.
  • No certified Boiler attendant required, any matriculate person is permitted to operate the Boiler.
  • Ready to use Packaged design, only service connections to be provided.
  • Minimum foot print area and headroom requirement.
  • Easy access for maintenance & cleaning.
  • Equipped with complete set of safety devices.   

Control Instrument And  Safeties:

  • Fully automatic Operation
  • Steam pressure switch for on/off operation of the Burner
  • Low pressure switch to shut off the Burner in the event of low / no water flow in the coil.
  • Temperature indicator cum controller with Burner interlock.
  • Limit switch on blow down valve with Burner interlock – To avoid overheating of coil due to no flow, in case Blow down remains open
  • Spring loaded IBR Steam safety valves - 2 Nos
  • Light dependent resistor [flame sensor] to shut off the Burner in case of flame failure
  • Auto Oil drain system to prevent oil accumulation.
  • Pressure release Door – To release excess flue gases, in case of excess oil accumulation.
  • Pressure gauges with syphon & cock for Oil, water & steam pressure indication.
  • Audio visual alarm for abnormal operating conditions.

Capacities
Unitherm’s Small Industrial Boilers are available in wide range of capacities
from 50 Kgs/hr – up to 1500 Kgs/hr
Operating pressure – maximum operating pressure of 12 Kg/cm2
Unitherm’s Small Industrial Boilers are available in liquid fuel firing with,

  • Diesel 
  • L.D.O.
  • Furnace Oil 
  • Natural gas 
  • LPG firing
  • Dual fuel firing- oil cum gas fired
2) Solid Fuel Fired
Design
2 & 3 Pass High Efficiency Horizontal Smoke Tube Coal & Wood fired Small Ind. Boilers 2 & 3 Pass High Efficiency, Compact , Vertical Smoke Tube Coal & Wood fired Small Ind. Boilers Single Pass Economical, Compact,Vertical Smoke Tube Coal & Wood fired Small Ind. Boilers

     2 Pass Vertical Smoke Tube Coal & Wood fired Small Ind. Boiler

UNITHERM'S Small Industrial Boilers are conforming to the latest standards as laid down in the Indian Boiler regulations. The Boilers are of Smoke tube design, for Solid fuel firing. UNITHERM'S Small Industrial Boilers are highly efficien & are available in Two & three distinct passes of the flue gases with High Efficiency Horizontal, Compact Vertical & Single pass Vertical Design (Economic Model), in all the fuel options to achieve maximum operating efficiency. A non-pressurised heat recover unit provided to maximise the efficiency.
The generously designed combustion furnace ensures large furnace volume and hence less heat load per unit volume, thereby increasing the life of the Boiler. The Safety controls and instrumentation provided ensure completely safe operation and provide Audio Visual alarm and cuts off the combustion fan in case of abnormal operating conditions.

Salient  Features:

  • Conforming to Small Industrial Boiler Regulations of IBR
  • Substantially Lower Investment, compared to I.B.R. Boilers
  • Three & Four pass designs for maximum efficiency.
  • Quick steaming- full pressure of 7 Kg/Cm2 in less than fifteen minutes.
  • High efficiency, lower fuel costs.
  • Non Pressurised Hot water pre-heater provided to minimize the flue gas losses.
  • Sturdy construction, Long Life.
  • Easy to operate, unskilled labour can operate the Boiler efficiently.
  • Higher heating surface ensures complete conversion of heat produced.
  • Large Furnace volume to ensure complete combustion of fuel fired.
  • No certified Boiler attendant required, any matriculate person is Permitted to operate the Boiler.
  • Minimum foot print area and headroom requirement.
  • Equipped with complete set of safety devices. 

Control Instrument And  Safeties:

  • Semi automatic Operation with automatic water level controller & I.D. Fan interlocks.
  • Steam pressure switch for on/off operation of the combustion fan
  • Spring loaded IBR Steam safety valves - 2 Nos
  • Automatic water level controller provided.
  • Fusible plug provided to prevent overheating.
  • Audio visual alarm for abnormal operating conditions.

Capacities

Unitherm’s Thermic Fluid heaters are available in wide range of capacities from
50 Kgs/hr to 800 kgs/hr.

Unitherm’s Small Industrial Boilers are available in solid fuel firing with, multifuel design which operate on most solid fuels, such as:-

  • Indian & imported coal
  • Lignite
  • Fire wood
  • Briquettes

Unitherm’s Small Industrial Boilers are also available for use with most of the low calorific value fuels & waste such as

  • Veneer waste
  • Wood chips
  • Saw dust
  • paddy husk
  • Baggasse
  • Ground nut shells
  • Cashew kernels
  • Coconut shells
  • Customized needs

A generously designed refractory lined external furnace is provided for solid fuel fired Unitherm’s Small Industrial Boilers to ensure high furnace volume and higher grate area and can ensure rated output on multiple fuels.

Unitherm’s Small Industrial Boilers are also available with Electrical heating for special purpose applications.